Locations
Muscle Shoals, Alabama, U.S. - Aluminium Manufacturing Plant | Constellium
Constellium's plant at Muscle Shoals is an aluminium manufacturing plant based in Alabama (U.S.) with over 1,200 employees. With its world-class recycling center, the site represents one of the largest sites within Constellium and is a world-class can recycling center, with the capacity to recycle nearly 20 billion cans per year. Muscle Shoals’ main product is aluminium can sheet for the packaging industry, particularly for beverage containers. It manufactures sheet used in all three components of an aluminum can, namely body stock, coated end stock and tab stock. Additionally, Muscle Shoals’ supplies Auto Body Sheet substrate to Constellium’s Bowling Green, Kentucky, site.
Career Opportunities
Various positions available in production, maintenance, engineering, and administration. Apply today at Constellium I job-offers or send your resume at MuscleShoalsJobs(at)constellium.com
Key Accounts Manager
The Key Account Manager will build a professional account team in order to negotiate and develop long term relationship with key customers in order to increase our level of service (technical, R&D, logistics and quality) while optimizing global profitability by applying best commercial techniques.
Automation Engineers
An Automation Engineer utilizes technology to improve, streamline and automate the manufacturing process to streamline systems for efficiencies.
Technical/Quality Manager
The Technical/Quality Manager provides sound technical support to the operation and manages quality in adherence of required quality standards and service package agreed with our customers, striving for continuous improvement
Production Scheduler
The Production Scheduler works with the Production Planners to coordinate production and ensure that we are loading the machines to support monthly production plans. (req #40161)
Mechanical Engineers
The Mechanical Engineer will apply the principles of Mechanical Engineering, physics and materials science for the practical application of design, analysis, manufacturing, and maintenance of manufacturing systems for the optimization of equipment, procedures, and departmental budgets.
Muscle Shoals, Alabama, U.S. - Aluminium Manufacturing Plant | Constellium
Type : Plant
Constellium Muscle Shoals LLC
4805 Second Street
Muscle Shoals, AL 35661
United States
Tel: +1 (256) 386 6000
Cansheet (body stock, coated end stock and tab stock), Auto Body Sheet substrate
Downloads
Environment Health Safety Quality Policy - Muscle Shoals (.pdf)
Public Facing - EHSMS Scope (.pdf)
Muscle Shoals plant's manufacturing capabilities
Element 13 - recycling
Constellium’s Element 13 facility is one of the world’s largest recyclers of used beverage cans in the world. While Element 13 has a self-sufficient DC Casting Complex and is responsible for a significant amount of molten aluminium for Muscle Shoals Alloys Plant Cast House input.
Casting
Constellium uses state-of-the-art electromagnetic casting in a Greenfield Casting Facility built within the alloys plant. Electromagnetic casting uses an electromagnetic field to levitate and contain molten aluminum prior to solidification, rather than the solid mold used in standard direct chill casting. This process creates a smoother slab surface, or long piece of aluminum, that does not require scalping to remove rough surfaces, thus saving time and cost in the manufacturing process.
Hot mill
The hot rolling mill consists of a series of three mills that compress the 30,000+ pound slabs of aluminum. The process begins on a reversing mill, one of the largest in the industry, which reduces the slab, or ingot, to four inches thick. The second mill on the Hot Line is also a reversing mill that reduces the slab to an intermediate gauge before feeding to the final single pass 4-stand hot mill. These mills have automatic computer controls to ensure the flatness and surface quality requested by the customer. In addition the final mill includes surface inspection capability that allows surface quality to be reviewed and monitored.
Cold mill
The cold rolling area consists of several mills including two three stand mills and a five-stand mill. The three-stand tandem cold mills are used for finished body stock for aluminum cans and automotive sheet. The five-stand mill finish rolls end and tab stock for aluminum cans. These mills are equipped with hydraulic automatic gauge control, a shape meter, and the most modern controls available. Finished products vary in thickness from approximately .0080 inches to much heavier gauges, and are conditioned by the cold working of the mill for formability and strength as per customer specifications.
Coating
End stock and similar packaging products go to an additional high-speed, state-of-the-art 66-inch line that trims, levels, pre-treats, rinses, applies and cures an organic coating on both sides of the aluminum sheet. These coatings can be clear base coats or a variety of colors and protective finishes, depending on end use.
Finishing
Our Sheet Finishing department consists of multiple slitting operations to trim according to customer needs. We recycle 100% of all trim scrap, the trim is collected through a quick draft system into roll-off boxes that are picked up and returned to the Cast House. Our finishing slitters slit sheet to specified widths consistently holding tight tolerances and include automated sheet inspections systems that allow 100% review of surface, both top and bottom.